5. PRACTICAL REALIZATION OF THE METHOD

s. 72

The detailed design of the electronic circuit that realizes the temperature compensation of transducers according to the new method presented above depends on the type of sensor used. The general circuit design proposed in the remainder of this work, in the form of a multiple bridge, simplifies the design of detailed compensation circuits for all sensors operating in a full-bridge, half-bridge or quarter-bridge configuration.

Since the new method requires that every successive compensating signal hi(T)h_{i}(T) vanish whenever hi−1(T)=0h_{i-1}(T) = 0, it is proposed that the output signal H(T)H(T) of the compensation circuit be generated by means of a chain of bridges. These bridges are connected in such a way that the output voltage on the diagonal of the first bridge is the supply voltage of the second bridge, the output voltage on the diagonal of the second bridge is the supply voltage of the third bridge, and so on. In such a circuit a zero voltage on the diagonal of the first bridge nulls the supply voltages of all the following bridges. We may treat this as a circuit model of the compensating signals hi(T)h_{i}(T) (see Theorem 1, Section 4.3.1).

In order to make the compensating signals adjustable (the coefficient wiw_{i} of equation (25)), a potentiometric divider has been introduced into the circuit of each of the bridges mentioned.

A chain of bridges with the properties described above is called by the author in what follows a "multiple bridge". Fig. 24a shows an example of the construction of such a bridge. The first bridge M1M_{1} is built of four impedances Z1Z_{1}, Z2Z_{2}, Z3Z_{3}, Z4Z_{4} (frequency- and/or temperature-dependent impedances). A potentiometric divider P1P_{1} is connected across the bridge diagonal. The potential on one arm of this divider supplies the next bridge M2M_{2}, built of analogous impedances. A potentiometric divider is connected across the diagonal of bridge M2M_{2}. The potential of one of its arms supplies bridge M3M_{3}, and so on. From the last bridge MnM_{n} the potential of the wiper of the potentiometric divider PnP_{n} is brought out.1

Fig. 24. a. General circuit of the multiple bridge b. Method of supplying the bridge
Fig. 24. a. General circuit of the multiple bridge b. Method of supplying the bridge

Labels: WY = output (wyjście)

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The multiple bridge may be connected, for example, into one arm of the measuring bridge (the one containing the sensor) in the manner shown in Fig. 24b; in the other arm there will be a potentiometer P serving to null the bridge signal at the reference temperature. At the successive compensation temperatures the output voltage of the measuring bridge will be nulled by the potentiometric dividers P1…PnP_{1} \ldots P_{n}.

The voltage on the diagonal of each of the bridges M1…MnM_{1} \ldots M_{n} should vary as a function of temperature in accordance with the chosen compensation variant: For example: if the degree m of the polynomial describing the component function fj(T)f_{j}(T) is equal to one, the voltage on the diagonal of these bridges should be a linear function of temperature. The proper dependence of the voltages on the bridge diagonals on temperature is obtained by suitable design of the impedances ZiZ_{i}.

The multiple bridge has certain drawbacks which should be taken into account at the circuit design stage:

  • each bridge MiM_{i} loads the potentiometric adjusting element Pi−1P_{i-1} from which it is supplied, so the successive bridges should be built of components of ever greater impedance,
  • the adjustment ranges of the bridges are mutually dependent and decrease for the successive bridges. This makes the design somewhat more difficult, especially when the whole is supplied with direct current and the change in the values of the impedances forming the bridge varies as a function of temperature. The use of a computer program for the calculations will then be required,
  • the input current of the associated circuit of the multiple bridge produces a voltage drop across the equivalent output resistance of the bridge. This resistance changes as the adjusting elements P1,…,PnP_{1}, \ldots, P_{n} are adjusted, so the condition for the vanishing of the voltages on the diagonals of the constituent bridges, when the measuring bridge is supplied with a constant voltage, is a function of the wiper position of these elements. To prevent such a dependence it suffices to use a suitably small bridge load current.
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Because of the drawbacks listed, the bridge multiplicity is limited; nevertheless, obtaining a multiplicity of 1, 2, 3 presents no great difficulty. Below are discussed: the construction and properties of the triple bridge, and also the problem of the interaction between the compensation of the lower and the upper range value.

5.1. Triple bridge

By way of example let us consider a triple bridge (Fig. 25). It is built of three bridges Z1Z_{1} - Z4Z_{4}, Z5Z_{5} - Z8Z_{8}, Z9Z_{9} - Z12Z_{12}. The adjusting elements P1P_{1}, P2P_{2}, P3P_{3} are connected across their respective diagonals. Adopting the notation of Fig. 25, the output voltage of the bridge is determined by the relation:

ue=a8+a5⋅a7⋅(a9−a8)+a2⋅a4⋅a7⋅(a6−a5)⋅(a9−a8)+a1⋅a4⋅a7⋅(a3−a2)⋅(a6−a5)⋅(a9−a8)(61)\frac{u}{e} = a_{8} + a_{5} \cdot a_{7} \cdot (a_{9} - a_{8}) + a_{2} \cdot a_{4} \cdot a_{7} \cdot (a_{6} - a_{5}) \cdot (a_{9} - a_{8}) + a_{1} \cdot a_{4} \cdot a_{7} \cdot (a_{3} - a_{2}) \cdot (a_{6} - a_{5}) \cdot (a_{9} - a_{8}) \qquad (61)

where

e1=a1⋅(e3−e2)e_{1} = a_{1} \cdot (e_{3} - e_{2})
e2=a2⋅e4e_{2} = a_{2} \cdot e_{4}
e3=a3⋅e4e_{3} = a_{3} \cdot e_{4}
e4=a4⋅(e6−e5)e_{4} = a_{4} \cdot (e_{6} - e_{5})
e5=a5⋅e7e_{5} = a_{5} \cdot e_{7}
e6=a6⋅e7e_{6} = a_{6} \cdot e_{7}
e7=a7⋅(e9−e8)e_{7} = a_{7} \cdot (e_{9} - e_{8})
e8=a8⋅ee_{8} = a_{8} \cdot e
e9=a9⋅ee_{9} = a_{9} \cdot e

where a1…a9a_{1} \ldots a_{9} denote the values of the respective division ratios.2

Comparing (61) with (25) we may write

fo(T)=a5⋅(a9−a8)⋅ef_{o}(T) = a_{5} \cdot (a_{9} - a_{8}) \cdot e
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f1(T)=a2a5⋅(a6−a5)⋅ef_{1}(T) = \frac{a_{2}}{a_{5}} \cdot (a_{6} - a_{5}) \cdot e
f2(T)=1a2⋅(a3−a2)⋅ef_{2}(T) = \frac{1}{a_{2}} \cdot (a_{3} - a_{2}) \cdot e

and

wo=a8⋅ew_{o} = a_{8} \cdot e
w1=a7w_{1} = a_{7}
w2=a4⋅a7w_{2} = a_{4} \cdot a_{7}
w3=a1⋅a4⋅a7w_{3} = a_{1} \cdot a_{4} \cdot a_{7}
Fig. 25. General circuit of the triple bridge
Fig. 25. General circuit of the triple bridge
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Designing the circuit so that: for T = ToT_{o}:

a9−a8=0a_{9} - a_{8} = 0

for T = T1T_{1}:

a6−a5=0a_{6} - a_{5} = 0

for T = T2T_{2}:

a3−a2=0a_{3} - a_{2} = 0

there arises the possibility of nulling the error successively at temperature T1T_{1} by means of the coefficient a7a_{7}, at temperature T2T_{2} by means of the coefficient a4a_{4}, and at temperature T3T_{3} by means of the coefficient a1a_{1}, where nulling at temperature T3T_{3} does not affect the nulling condition at temperatures T1T_{1}, T2T_{2}, and nulling at temperature T2T_{2} does not affect the nulling condition at temperature T1T_{1}. This is equivalent to the unidirectional independence of the settings of the compensation circuit. The coefficients a1a_{1}, a4a_{4}, a7a_{7} determine the settings of the adjustable elements P3P_{3}, P2P_{2}, P1P_{1} respectively, and take values from the interval [0,1][0,1]. Eliminating the components Z9Z_{9}, Z10Z_{10}, Z11Z_{11}, Z12Z_{12}, P3P_{3} and bringing the potential of the adjustable element of divider P2P_{2} out of the bridge, one obtains a double bridge. Eliminating in turn the components Z5Z_{5}, Z6Z_{6}, Z7Z_{7}, Z8Z_{8}, P2P_{2}, one obtains a single bridge, once the potential of the adjustable element of divider P1P_{1} has been brought out for further processing.

5.2. The problem of the interaction between the compensation of the lower and the upper range value

As has already been proved in this work (Section 4.2), in order to compensate the effect of temperature on the transfer characteristic of the transducer it suffices to make the lower and the upper range value independent of temperature. In connection with this, the following manner of compensation is proposed:

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  • compensation of the temperature drift of one of the values mentioned (the lower or the upper) by bringing the voltage on the diagonal of the measuring bridge to zero. Nulling at the reference temperature would be realized by components placed in one arm of the bridge, whereas nulling at the compensation temperatures would be realized by means of a multiple bridge connected into the other arm of the bridge (Fig. 24b).
  • compensation of the temperature drift of the other of the values mentioned (the lower or the upper) would be carried out by making the voltage or current supplying the measuring bridge temperature-dependent. The value of this voltage or current would be adjusted by means of the signal from an analogous multiple bridge. Since the value of the output signal of the measuring bridge is proportional to the value of the supply voltage, and this voltage is used for the compensation of the upper range value, the lower value of the bridge output signal outside the compensation temperatures depends on the changes of the supply voltage. If we denote by Δ1(T)\Delta_{1}(T) the relation determining the changes of the voltage e supplying the measuring bridge that are necessary for the compensation of the error of the range value corresponding to bridge unbalance (e.g. the full-scale value):
e=eo⋅[1+Δ1(T)](62)e = e_{o} \cdot \left[ 1 + \Delta_{1}(T) \right] \qquad (62)

where eoe_{o} - the value of the bridge supply voltage at the reference temperature ToT_{o}, then the error Δ′(T)\Delta'(T) of the value corresponding to bridge balance (e.g. the zero value) will be described by the relation

Δ′(T)=Δ(T)⋅[1+Δ1(T)](63)\Delta'(T) = \Delta(T) \cdot \left[ 1 + \Delta_{1}(T) \right] \qquad (63)

Example 5

Considering Example 4 for ToT_{o} = 293 K, T1T_{1} = 258 K, T2T_{2} = 328 K and Δ1(T)=2.5⋅10−3⋅(T−293)\Delta_{1}(T) = 2.5 \cdot 10^{-3} \cdot (T - 293) (i.e. a span drift of -2.5 %/10 K), using relation (63) we obtain:3

Δ′(T)=−1.8⋅10−5⋅(T−293)⋅(T−288)⋅(T−218)⋅[1+2.5⋅10−3⋅(T−293)]\Delta'(T) = -1.8 \cdot 10^{-5} \cdot (T-293) \cdot (T-288) \cdot (T-218) \cdot \left[ 1 + 2.5 \cdot 10^{-3} \cdot (T-293) \right]
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The geometrical interpretation is given in Fig. 26. The effect of the changes of the supply voltage is small, since it is expressed by a quantity of second order of smallness.

Fig. 26. Example of the temperature drift of the transducer zero Δ(T) and the change of this drift under the introduction of span compensation.
Fig. 26. Example of the temperature drift of the transducer zero Δ(T) and the change of this drift under the introduction of span compensation.

Translator's notes

  1. "multiple bridge" (Polish "mostek wielokrotny") is the author's own term for this chain of Wheatstone bridges in which the output diagonal of each bridge supplies the next; a chain of two is called a "double bridge" ("dwójmostek", "mostek dwukrotny") and a chain of three a "triple bridge" ("mostek trójkrotny"); a single stage is a "single bridge" ("mostek jednokrotny"). The "double bridge" of this thesis is unrelated to the Kelvin (Thomson) double bridge used for low-resistance measurement. ↩
  2. the symbols a1…a9a_{1} \ldots a_{9} here are division ratios of the dividers in Fig. 25, not the slope constants aja_{j} of the component functions in Chapter 4. ↩
  3. factors as printed. (T-288) and (T-218) match neither the compensation temperatures T1T_{1} = 258 K and T2T_{2} = 328 K given in the same sentence nor the factors of Δ(T)\Delta(T) in Example 4; the intended values cannot be established, so the expression is left as in the original. ↩